The Difference Between Dye Sublimation And Direct To Garment

The difference between dye sublimation and direct to garment lies in the principles of the working of both printers. They are the two contrasting machines for printing the images. In addition, both printers work on printing the figures on the fabrics. The sublimation method works side by side, as they are different in many ways.

The main difference between both the appliance is the type of material. Likely, the printer features, needs, and material are suitable for your outfits and other various kinds of items. Moreover, when you decide to buy a printing machine for sublimation. Keep in mind some of the ideas while buying and examine them appropriately.

What Is Dye Sublimation?

A technique of depicting the costume is dye sublimation, and it is a simple method of the printer. That is why it is also known as the simple sublimation process or digital printing technology. Dye sublimation ink is nearly new for this process. Firstly, the imprinting of the image takes place on a piece of paper, and then, the transferring of the pattern on the garment occurs. Furthermore, the process of this method is in three steps: design, print, and transfer.

Working Of Dye Sublimation

The working of dye sublimation is quite similar to the direct to garment printer. It works great with polyester and synthetics. The working process is simple and straightforward. Firstly, the image transfers on a piece of sublimation paper and then places the paper on the heat press. Finally, the image appears on the outfit. It is a chemical process that converts the solid (ink) into gas. Alongside, penetration of the thread on the fabric takes place, which is an excellent way for printing unique and custom patterns.

What Is Direct To Garment?

Direct to garment is one of the most eco-friendly appliances, and it is the advanced and latest technology. That’s why it works great with natural fibers like cotton, linen, canvas, or jeans. In addition, the printer is very favorable for imprinting different patterns. It is known as modern technology and is significant to engrave the drafts on t-shirts and other articles. For this purpose, the printer uses particular varieties for printing.

Working Of DTG

The printing method of direct to garment uses an inkjet printer; that’s why it allows colorful and vibrant images. With the help of this printing technology, you can print thousands of images on other items like t-shirt, etc. Furthermore, the transmission of the ink on the objects occurs quickly. The principle working of the machine is not difficult to use. Hence, it is best to use this printing method to imprint various blueprints.

Estimation Of DTG Vs Dye Sublimation

Direct to garment function in providing a combination of a wide range of colors. In addition, it allows the creation of thousands of customizable items. The mixing of base colors plays a crucial role in making the image beautiful. At the same time, dye-sublimation models come in different varieties. Moreover, base colors depend on the models. The number of base colors will make the item more precise.


The essential element of any appliance or machine is its cost, so it is vital to know the price before buying it. Both systems work side by side within the manufacturing numbers of the products. The best of them is the one which fulfills your demands and needs. DTG printer costs much; it starts at $16,000. In addition, the dye-sublimation printer cost starts at $575. This is the main difference between both printers.


DTG works great for making beautiful artwork. It provides smooth printing of the texture. In addition, with the help of this printer, you can imprint a variety of arts on the objects like t-shirts, shoes, and mugs. The primary significance of the printer is that it is valuable to start a business. Furthermore, it is very affordable to make 100 or more orders. In comparison, the process of sublimation provides a different pattern to print on the items. Mainly, it fulfills the term of quality and quantity of the objects.
Now let’s move toward the discussion of The Difference between Dye Sublimation and Direct to Garment,

What Type Of Pattern Toils Best With The Dye Sublimation?

Dye sublimation works excellent for doing a small business likely, to complete 20 shirts or other items. The printer functions incredibly with the three most common materials: polyester, cotton, and synthetic fibers; it is known as all-over printing. In addition, the technology works excellent when printing the whole or every inch of the textiles. The printer can print limitless textiles as well as can compete in markets for their unique products.

What Type of Pattern Toils Best With The DTG?

Direct to garment is a machine that deals with various colors; therefore, you can use the machine to make a descriptive form of the designs. DTG does not imprint those blueprints that are less opaque, more probably less than 100%. In the meantime, the designs will spread over the missing elements, which is not suitable. It also allows the person to make their ideas into work which makes it popular.

Which One Is Better?

The printing methods of both the machine give incredible and good quality products. Sublimation printing is nearly new to imprint jerseys and other small prints, and it is also an excellent opportunity to start a small business with it. On the other hand, dye sublimation is best with large businesses as it can imprint large orders. Thence, it is cost-effective, while the former does not prove itself as cost-effective. The former is relatively easy to print, while the latter is difficult to print with it.

Dye Sublimation Pros And Cons

  • It gives a continuous tone
  • No dry timing is needed
  • It will not fade the plastic
  • It creates no mess
  • No water is required
  • Fewer or no chances of a breakdown
  • Suitable for small batches
  • It works great with polyester and synthetics
  • The printers are budget-friendly
  • It needs special printers and ink
  • It creates toxic fumes
  • The process is a bit slow
  • It doesn’t work well with natural fabric
  • It produces a lot of non-recyclable waste

DTG Pros and Cons:

  • The design does not peel off easily
  • The design does not fade
  • It takes less time
  • Worthy selection for designs that need many different colors
  • It does not need vector format
  • Latest technology
  • It works excellent with natural fibers like cotton, linen, canvas, or jeans
  • Gives high-quality results
  • Suitable for small batches
  • DTG printers are costly
  • Delicate inks
  • Not suitable for large orders
  • Prints can be less vibrant


Compared to other printing methods, dye sublimation ink is more accurate and generates stunning results— no cracks, peels or washes off sublimated products. Textiles and promotional items can be printed with sublimation ink.

Printing on polyester and polyester resin-coated products with dye sublimation is the right technique due to its chemistry. Rather than just printing on the surface, the heated gas inks become fully infused into the fabric, which provides long-lasting, high-quality products. Dye sublimation doesn’t work well with natural fabric.

As long as the ink is sublimated, it will be permanent. A sublimation is good for 10 years and the chemical bonding between sublimation ink and fabric makes it permanent. With typical vinyl, the transfer will be permanent if it is heat pressed.

DTG printers are large machines that can handle any design in any color in terms of printing capabilities. However, the ink doesn’t soak as deeply into the fabric as with screen printing. At the same time, the DTG method produces high-quality results as it comes with advanced technology.

Final Remarks

Our article, The Difference Between Dye Sublimation And Direct To Garment comes to an end. DTG works brilliantly in the case of printing a considerable amount of orders. In contrast, dye sublimation has some drawbacks in that it only imprints white and light texture patterns. Where there are advantages, there lie disadvantages. The cost of both the printers makes a massive difference between them. Which machine is good out of them depend on the need of persons. Moreover, dye sublimation is best for small businesses, while DTG printers are appropriate for large companies.

Leave a Comment